NPD Engineer

NPI (New Product Introduction) Engineer plays a critical role in bridging the gap between product design and manufacturing. This position is responsible for ensuring that new products are introduced into production smoothly, efficiently, and with the highest quality standards. The ideal candidate will have a strong background in engineering, manufacturing processes, and project management. As an NPI Engineer, you will collaborate closely with cross-functional teams including R&D, design, quality, supply chain, and production to ensure that all aspects of the product development lifecycle are aligned with manufacturing capabilities. You will be responsible for developing and implementing manufacturing processes, creating documentation, conducting design for manufacturability (DFM) reviews, and leading pilot builds. Your goal is to ensure that new products meet performance, cost, and schedule targets while maintaining compliance with industry standards and regulations.

Key responsibilities include evaluating product designs for manufacturability, identifying potential production issues early in the development cycle, and working with internal teams to resolve them. You will also be responsible for creating and maintaining process documentation such as work instructions, process flow diagrams, and control plans. Additionally, you will support the transition of products from prototype to full-scale production, ensuring that all necessary tooling, equipment, and training are in place.

Job Description :

• Lead new product introduction projects from concept to production
• Collaborate with design and manufacturing teams to ensure manufacturability
• Conduct design for manufacturability (DFM) and design for assembly (DFA) reviews
• Develop and document manufacturing processes and work instructions
• Coordinate pilot builds and analyze results for process improvements
• Identify and mitigate production risks early in the development cycle

Experience:

8-12 Years and someone having more Relevant Knowledge of Electronics & SMT.

Educational Qualification:

BE/B.Tech in the field of Electronics.

Roles and Responsibilities:

• NPI Planning & Project Execution
• Lead NPI Activities from the design phase to mass production phase for SMT & Box Assembly Processes.
• Evaluate Product designs (DFM) and provide inputs/feedback to Design Team / Customers.
• Provide complete NPI documentation for customer approval.
• Develop and maintain all process documentation, work instructions & SOPs.
• Define & develop jigs/ fixtures and ergonomic tools for SMT & Box Assembly operations.
• Define optimal SMT parameters (Solder Paste type, Stencil design, Reflow Profile, Component Placement rule etc. ),reflow Profiles for lead free processes.
• Drive First Article Inspection and resolution of SMT related defects.
• Develop process for Wave Soldering, Selective Soldering, assembly line setup, testing & packaging.
• Identify cost down opportunities (Using 4M Man, Method, Machine & Material)

Required Skills:

• Bachelor’s degree in Electronics Engineering.
• 8+ years of experience in NPI or manufacturing engineering
• Strong understanding of manufacturing processes and quality systems
• Experience with DFM/DFA principles and tools
• Strong analytical and problem-solving abilities
• Effective communication and teamwork skills
• Familiarity with lean manufacturing.
• Ability to work in a fast-paced, cross-functional environment

Additional Skills:

Good understanding of electrical and electronic circuits. Basics in Manufacturing Processes Basic computer knowledge (Excel, ERP/CRM). PCB